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Warning· MBB / BMS log file

Controller Over Temperature

Sevcon controller temperature exceeds limit (typically >80°C)

ThermalSource: MBBLog file condition
Last updated: July 30, 2026

What it means

Sevcon controller temperature exceeds limit (typically >80°C)

WarningMonitor the situation, may self-resolve.

Likely causes

  • Extended high-power riding
  • Poor controller ventilation
  • High ambient temperature

What to do

  1. 1Allow bike to cool with key off
  2. 2Check controller mounting and airflow
  3. 3Avoid sustained high-current draws in hot conditions

Which bikes use this table

Recorded in the binary log rather than shown on the dash — every generation writes them.

Questions

What does "Controller Over Temperature" mean in a Zero log?

Sevcon controller temperature exceeds limit (typically >80°C). It is written by the MBB. It is classed as warning: monitor the situation, may self-resolve.

What should I do about it?

Allow bike to cool with key off. Check controller mounting and airflow. Avoid sustained high-current draws in hot conditions.

See when this actually happened on your bike

A dash code tells you the fault; the log tells you the pack temperature, the state of charge and the ten minutes leading up to it.

Upload a log

Community reference: ZeroManual wiki entry

The code and its name are transcribed from Zero's own owner manuals; the severity, category and troubleshooting notes are ours. For official diagnostics, consult an authorized Zero Motorcycles dealer.